a modern platform for intelligent water, gas, and electrical network management

PILOT Industries

PILOT Industries is an integrated digital platform designed to manage technological processes across water supply, gas distribution, and electrical networks. The solution brings together GIS tools, IoT capabilities, and real-time analytics, enabling the creation of a virtual model of a virtual model of utility infrastructure and its centralized control through a single interface. This enhances service quality, reliability, and operational transparency. 

The platform covers the entire cycle, from water quality monitoring, leak detection, and network modeling to pump station management, incident forecasting, and maintenance optimization. The system integrates with existing ERP and SCADA environments and supports the connection of sensors, logic controllers, and automated stations.

Primary functions

Real-time resource parameter calculation

The platform automatically records and analyzes water, gas, and electricity parameters across the entire network, including consumption, pressure, flow velocity, and losses. It synchronized with smart meters, sensors, and SCADA systems, ensuring full visibility and accurate tracking of resources at every infrastructure point, from intake facilities to end users.

Leak detection and localization

The monitoring program evaluates pressure and flow deviations to identify leaks and unauthorized connections in real time. Algorithms precisely determine the affected zone and instantly forward alerts to utility service teams, enabling rapid incident response and reducing water and gas losses by up to 15%.

Infrastructure planning and monitoring

PILOT Industries uses IT sensor and GIS tools to model network behavior under different scenarios, from normal load conditions to extreme weather events. The system generates forecasts, suggests optimal maintenance schedules, and supports investment decisions based on actual network conditions and asset performance.

Automated control

Built-in control tools monitor the chemical composition and physical parameters of water and gas in real time. The system identifies deviations from standards and sends automatic alerts without operator involvement. This is especially critical for treatment facilities and areas with strict sanitary requirements.

Examples of PILOT Industries technology applications

  1. Water supply management 

The platform enables full digital control of the entire water supply chain, from intake facilities to delivery to consumers. It consolidates data from pressure, flow, and water quality sensors into a unified information model. This allows operators to:

  • automatically regulate pump station operations
  • forecast consumption 
  • manage leaks and networks issues
  • monitor water chemistry in real time

IoT modules and GIS services provide complete transparency of technological processes, improving reliability and reducing operational costs.

  1. Gas network leak detection

The gas monitoring module integrated into PILOT Industries quickly leaks based on pressure and flow variations. Algorithms automatically detect potentially hazardous areas, localize the problem, and trigger alerts. The solution reduces accident risks, simplifies maintenance, and ensures compliance with gas safety regulations.

  1. Electric grid management

PILOT Industries is used to monitor and control electrical networks, from distribution substations to end users. The platform collects data on consumption, line loads, and outage events.

The program enables:

  • automated load management 
  • rapid response to deviations and failures
  • data-driven planning of preventive maintenance 

GIS-based equipment mapping simplifies diagnostics and improves management of electrical assets. 

Product advantages

Enhanced network reliability

The platform provides continuous monitoring of the technical condition of water, gas, and electrical systems. Smart sensors, GIS-based modeling, and automated analytics detect irregularities at an early stage, preventing them from developing into full-scale failures. This reduces unplanned downtime, extends asset service life, and lowers the likelihood of critical breakdowns.

Reduced maintenance costs

The digital tools enable a shift from reactive to preventive maintenance. Service activities are planned based on actual load and equipment condition, reducing the need for emergency repairs and lowering overall operating expenses. Remote access and automated processes also help optimize staffing and decrease the number of field visits.

Rapid response to emergencies

The system instantly alerts operators to critical parameter changes-leaks, pressure spikes, and deviations in water or power quality. Real-time updates are delivered through a centralized interface, while automated response scenarios allow mitigation to begin even before a personnel arrive on site. This is essential for managing distributed networks and critical infrastructure.

Technical highlights 

Collaboration with leading technology providers

PILOT Industries integrates with equipment from leading global suppliers in water management, energy, and automation. The platform supports industrial devices that comply with modern sector standards, like Modbus, OPC, MQTT and others, ensuring high compatibility, reliability, and scalability of deployed solutions. 

Integration with existing management systems

The platform natively supports integration with corporate ERP, SCADA, GIS, and billing systems. Using REST APIs and other modern interfaces, PILOT Industries can be implemented without replacing existing IT systems, enabling seamless data exchange and centralized management of infrastructure, from field controllers to enterprise routers.

Feedback 

«PILOT Industries has become a key solution for us, giving a single digital environment for managing all infrastructure components and enabling fast response to any anomalies. This improved supply reliability and reduced unplanned operational costs»

  • Nickel Rod

«By integrating PILOT Industries with our ERP system, we achieved fully automated process management and highly accurate water quality control. Our level of digitalization has increased dramatically helping us plan investments effectively and minimize financial risks»

  • Lew’s Tracking

Improve infrastructure reliability and control with PILOT Industries

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Frequently asked questions

How does the PILOT Industries work?

PILOT Industries is an IT platform powered by an integrated GIS system that creates a virtual model of water, gas, and power networks, enabling real-time monitoring and control. It gathers data from smart devices, analyzes it, and presents clear insights and alerts. This helps utilities detect leaks faster, forecast demand, and streamline processes, lowering operational costs while improving overall network reliability.

Can the solution be customized for our business?

PILOT Industries can be customized to match the requirements and workflows of any organization. The platform integrates with existing ERP and SCADA systems, supports different device types, and allows the creation of custom monitoring and control scenarios. We provide full implementation support and maintain program continuity as business processes evolve.

How is data security ensured?

PILOT Industries uses modern encryption methods, secure data transmission channel, and role-based access control. Information is stored in protected repositories with long-term archiving options. We maintain continuous monitoring and timely updates of the security system to prevent unauthorized access and ensure reliable operation.

Key functions, components, and capabilities 

  • Centralized management platform

The platform collects real-time data from distributed assets via the Internet, provides visualization of technological processes, integrates with ERP and SCADA systems, and ensures long-term data storage. Operations are managed through an intuitive interface that supports GIS tools and digital models of utility networks.

  • External sensors for monitoring distributed assets

The system supports a wide range of external IT sensors from various manufacturers, including devices with GPS modules, enabling continuous monitoring of water, gas, and electrical networks. These sensors provide:

  • pressure, flow rate, and velocity measurements
  • leak detection and identification of abnormal parameters
  • monitoring of weather and external conditions
  • real-time event generation and alerts
  • Internal sensors for process control in enclosed facilities

For automated operation inside facilities, like pumping stations, treatment plants, water intakes, and distribution units, the platform uses internal sensors and control systems. They monitor:

  • chemical composition of water and wastewater (up to 1,440 analyses per day)
  • temperature, level, pressure, and flow parameters
  • equipment operation modes and energy consumption
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